how to make a homemade sausage smoker

How To Make A Homemade Sausage Smoker? 2024 Expert Tips

Are you looking to elevate your outdoor cooking game? Imagine the savory aroma of homemade sausages gently wafting through the air as you gather with friends and family. Crafting your sausage smoker can bring this culinary dream to life, offering a personalized touch to your outdoor culinary adventures.

This guide will walk you through creating your homemade sausage smoker, providing step-by-step instructions and valuable tips to ensure your smoking experience is spectacular. Whether you’re a seasoned barbecue enthusiast or a newcomer to smoking, this DIY project promises to add a delicious dimension to your outdoor cooking repertoire.

How To Make A Homemade Sausage Smoker

Making  Homemade Sausage Smoker

A sausage smoker is a great way to add flavor to your favorite meats. You can create a delicious smoked sausage perfect for any occasion with a few simple ingredients and a little time. However, purchasing a commercial sausage smoker can be expensive. Fortunately, building your smoker with a few basic materials is easy.

1) you will need a metal trash can, a lid, some grill grates, and a heat source. Drill holes in the bottom of the trash can for ventilation, and then place the grill grates inside.

2)add your heat source. A charcoal grill or campfire will work well.

3)Finally, place the lid on top of the can and seal it tightly. Now, your smoker is ready to use. Simply place your sausages on the grates and let the smoke work. In no time, you will have a delicious smoked sausage that will surely please everyone at your next gathering.

How To Make A Homemade Sausage Smoker?

How Do You Smoke Sausage in a Homemade Smoker?

Smoking sausage in a homemade smoker is a rewarding process that infuses your links with delicious flavor while giving you complete control over the smoking environment. Here’s a detailed guide on how to smoke sausage in your DIY smoker:

  1. Prepare the Smoker:

  • Ensure your homemade smoker is clean and in good working condition. Remove any debris or ash from previous use.
  • If your smoker uses charcoal or wood chips for heat and smoke, light them and allow the smoker to reach the desired temperature. Aim for a consistent temperature between 200°F and 250°F (93°C to 121°C) for smoking sausage.
  1. Choose Your Wood Chips:

  • Select wood chips that complement the flavor of your sausage. Popular choices include hickory, apple, cherry, or maple wood.
  • Soak the wood chips in water for 30 minutes before adding them to the smoker. This helps them smolder and produce flavorful smoke.
  1. Prepare the Sausages:

  • While the smoker is heating up, prepare your sausages. You can use store-bought sausages or make your own from scratch.
  • If using casings, prick each sausage with a fork to prevent them from bursting during smoking. This allows the internal pressure to be released as they cook.
  1. Monitor Temperature and Smoke:

  • Place the sausages on the smoker racks, ensuring they are evenly spaced apart for proper air circulation.
  • Close the smoker lid and monitor the temperature closely throughout the smoking process. Adjust the airflow and add more wood chips to maintain a consistent temperature and smoke level.
  1. Smoke the Sausages:

  • Smoke the sausages at the desired temperature for 1 to 2 hours, depending on the thickness of the sausages and your preference for smokiness.
  • During the smoking process, periodically check the internal temperature of the sausages using a meat thermometer. Sausages are safe to eat when they reach an internal temperature of 160°F (71°C).
  1. Finish and Serve:

  • Once the sausages reach the desired internal temperature and have absorbed enough smoky flavor, remove them from the smoker.
  • Allow the sausages to rest for a few minutes before serving to allow the juices to redistribute.
  • Enjoy your homemade smoked sausages hot off the smoker as a standalone treat or incorporate them into your favorite dishes.

Following these steps, you can successfully smoke sausage in your homemade smoker, achieving flavorful results that impress your friends and family at your next barbecue gathering.

how to make a homemade sausage smoker


How Do You Smoke Sausages At Home Without a Smoker?

Smoking sausages at home without a smoker is feasible, albeit requiring creativity and the right equipment. Here’s a detailed guide:

Equipment Needed:

  1. Stovetop
  2. Heavy-Duty Pot with Lid: Large enough to accommodate your sausages.
  3. Wood Chips: Choose your preferred flavor (e.g., applewood, hickory).
  4. Aluminium Foil
  5. Cooling Rack
  6. Kitchen Thermometer


  1. Prepare the Sausages: Start by selecting your favorite sausages. Ensure they are fresh and at room temperature. You can also season them beforehand with your preferred spices for added flavor.
  2. Soak Wood Chips: Soak your wood chips in water for at least 30 minutes. It prevents them from burning too quickly and creates more smoke.
  3. Create a Smoking Pouch: Take a handful of soaked wood chips and wrap them tightly in aluminum foil, creating a pouch. Poke a few small holes in the foil to allow the smoke to escape.
  4. Set Up the Pot: Place the cooling rack at the bottom of the pot to elevate the sausages above the heat source. Ensure enough space between the rack and the bottom of the pot for the smoke to circulate.
  5. Heat the Pot: Put the pot on the stove over medium heat. Once hot, place the smoking pouch directly on the burner. It will start to smolder and produce smoke.
  6. Add the Sausages: Carefully place the sausages on the cooling rack inside the pot. Be sure not to overcrowd them, allowing the smoke to circulate each sausage evenly.
  7. Cover and Smoke: Quickly cover the pot with its lid to trap the smoke inside. Monitor the temperature closely using a kitchen thermometer. You want to maintain a low and steady temperature, ideally around 200-225°F (93-107°C).
  8. Smoke the Sausages: Let the sausages smoke for the desired duration, typically 1-2 hours, depending on the thickness of the sausages and your desired level of smokiness. Rotate the sausages occasionally for even smoking.
  9. Check for Doneness: After the smoking time is up, use a kitchen thermometer to ensure the sausages have reached a safe internal temperature of 160°F (71°C) for pork sausages and 165°F (74°C) for poultry sausages.
  10. Rest and Enjoy: Once done, remove the sausages from the pot and let them rest for a few minutes before serving. The resting period allows the juices to redistribute, ensuring juicy and flavorful sausages.


  • Experiment with different wood chip flavors to customize the taste of your smoked sausages.
  • Monitor the temperature throughout the smoking process to prevent the sausages from overcooking or the wood chips from burning.
  • If you don’t have a cooling rack, you can improvise using a metal colander or a steamer basket.
  • Practice proper safety precautions when working with hot surfaces and open flames.
  • Have fun, and don’t be afraid to adjust the process to suit your preferences!
How To Make A Homemade Sausage Smoker?

Do You Dry Sausage Before Smoking?

Yes, drying the sausages before smoking can help improve the flavor and texture of the final product. Drying the sausages, also known as “drying” or “curing,” involves allowing the surface moisture to evaporate, which concentrates the flavors and forms a pellicle—a thin, tacky layer on the surface of the meat. This pellicle helps the smoke adhere to the sausages more effectively, producing a more prosperous, smoky flavor.

Here’s How to Dry Sausages Before Smoking:

  1. Prepare the Sausages: After stuffing them into casings, hang them on racks or hooks. Ensure there is space between each sausage to allow air circulation.
  2. Controlled Environment: Place the sausages in a cool, dry place with good airflow. Ideally, this environment should have low humidity to facilitate drying.
  3. Temperature and Humidity: The optimal temperature for drying sausages is around 55-60°F (13-16°C). Humidity should be relatively low, ideally below 75%, to prevent mold growth.
  4. Air Circulation: Ensure there is adequate air circulation around the sausages. You can achieve this by using fans or positioning the sausages in a well-ventilated area.
  5. Monitor Progress: Check the sausages regularly during the drying process. Depending on factors such as humidity and temperature, drying can take several days to a few weeks. The sausages are ready for smoking when they develop a dry, slightly tacky surface.
  6. Optional Pricking: Some sausage recipes recommend pricking the sausages with a sterilized needle or pin before drying to facilitate moisture release and prevent casing rupture during smoking. This step is optional and depends on personal preference.

Once the sausages are sufficiently dried, you can smoke them using your preferred method. Drying the sausages before smoking helps enhance the overall flavor and ensures a better smoking experience.


A homemade smoker is a great way to save money while enjoying the taste of smoked meats. If you are handy with tools, this project can be completed in just a few hours. Be sure to follow the safety precautions listed in the article, and have fun experimenting with different recipes and flavors.

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